How do inductive probes work
Inductive position measuring systems
|ECL202||ECL150||ECL101 / ECL110||ECW110||ECA101||ECA110|
|Max. Bandwidth||15 kHz||15 kHz||80 kHz||1kHz||10kHz||10kHz|
|Measurement range||0.25mm - 15mm||0.50mm - 15mm||0.50mm - 15mm||2mm - 3.5mm||0.50mm - 15mm||0.50mm - 15mm|
|Typical linearity||0,2%||0,2%||0.5% F.S.||0.5% F.S.||Non-linear||Non-linear|
|Resolution at 15kHz||Non-ferrous 0.007%, ferrous 0.009%||Non-ferrous 0.007%, ferrous 0.009%||Non-ferrous 0.009%, ferrous 0.011%||100nm @ 1kHz||Non-ferrous 0.02%, ferrous 0.02%||Non-ferrous 0.02%, Ferrous 0.02% @ 10kHz|
|Zero / offset adjust||Yes||Yes||Yes||No||Yes||No|
|Typical thermal drift||0.01% F.S. * / C||0.01% F.S. * / C||0.04% F.S. * / C||0.04% F.S. * / C||0.04% F.S. * / C||0.04% F.S. * / C|
|LED range indicator||Yes||Yes||Yes||No||Yes||No|
|Other features||Bandwidth: 100 Hz, 1 kHz, 10 kHz, 15 kHz (user selectable)||Bandwidth: 250 Hz, 1 kHz, 10 kHz, 15 kHz (user selectable)||Two environmental ranges - Standard to 125C, High to 200C||Two environmental ranges - Standard to 125C, High to 200C||Embeddable unit, no user adjustment|
|* F.S. = full scale|
The eddy current sensor system ECL202 offers exceptional resolutions of up to 10 nm and bandwidths of up to 15 kHz. The electronics of the ECL202 are based on the latest digital FPGA technology, offer excellent interference immunity and very high stability. The system offers a linear analog voltage output (0-10 volts) proportional to changes in the target position and a digital (switched) output with a user-programmable switching threshold.
|Sample model||Range Type||Range mm||Near gap mm||Material type|
Resolution nm @ 100Hz
|@ 1 kHz||@ 10 kHz||@ 15 kHz||ECL202e @ 15kHz||Thermal drift probe% F.S. / C||Thermal drift driver|
Oxide thickness of the reactor plate - The customer had to measure the thickness of the oxide layer on the surface of nuclear fuel rods. This thickness is used to determine the remaining life of the rods and to optimize the economic performance of the nuclear fuel rod. Since defects in the oxide layer are also detected, it is used to analyze the causes of defective fuel rods and to validate fuel behavior models.
|Sample model||Range mm||Near gap mm||Material type|
Resolution nm @ 250Hz
|@ 1 kHz||@ 10 kHz||@ 15 kHz||ECL150e @ 15kHz||Thermal drift probe% F.S. / C||Thermal drift driver|
Machine tool measuring frames - 24 sensors were integrated into a machine tool bed to enable real-time measurements of thermal and workpiece-related deformations. Wireless sensors were used to simplify integration and provide an inexpensive intelligent measurement solution.
|Sample model||Range mm||Near gap mm||Material type||Resolution nm @ 1 kHz||@ 10 kHz||@ 80 kHz|
Stealth ships - High-precision sensors were used under water to record vibrations and / or movements of moving surfaces on ships (propellers, rudders ...). The combination of high bandwidth and extreme precision of the ECL101 was perfect for this challenge.
|Sample model||Range mm||Material type|
Resolution nm @ 1 kHz
|U8||0,35 - 2,35||Non-ferrous||100|
|0,35 - 2,35||Ferrous||125|
|U12||0,60 - 4,10||Non-ferrous||160|
|0,60 - 4,10||Ferrous||200|
Magnetic Levitation - A contactless and wireless solution was developed to control the short stroke of a magnetically levitating precision table in a vacuum in real time. A set of synchronized probes was used to measure z-height and two out-of-plane rotations. 2 kHz bandwidths were achieved with deterministic data transmission with latency values of 300us; sufficient to control real-time positioning. To ensure reliability, the packet loss rates have been reduced to 1.1e-7.
For demanding applications where a very cost effective solution is required, the ECA101 system can provide the precision you need. This non-linear system offers easy operation with adjustable gain, offset and setpoint switching.
|Sample model||Range mm||Near gap mm|
Thread detection - While conventional sensors have problems detecting the presence of threads, the ECA101 can distinguish between a threaded hole and a threaded hole. In the case of a hole without a thread, the signal changes compared to a threaded hole. The thread pitch can be recorded as a distance sensor.
The ECA110 is a versatile system ideal for applications with high demands on resolution and repeatability, at a lower price than linear sensors. These integrated circuit board units are fully calibrated at the factory, without user adjustments, and delivered ready for installation.
|Sample model||Range mm||Offset mm|
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